Best Cyclone Dust Collector. Fine dust, debris, and other granular powder or solid filled air can cause several threats to industries. They lead to health issues such as respiratory systems and can damage properties in the workplace.
High demand for a dust collection system has the purpose of improving the air quality of work facilities. A cyclone dust collector can provide efficiency and usefulness in the facilities.
These versatile machines have been found very helpful in increasing the quality of air in the workplace. They can make a sure pollution-free and safe environment.
These cyclone dust collecting systems can tackle high-volume dust loads. By installing these systems, you can minimize the rate of pollution at the workplace.
What is a cyclone dust collector?
A cyclone dust collector is the lowest cost and most straightforward machine to separate air-material. If you live near woodworking or grain facilities, they can be found to manage dust.
A cyclone dust collector can collect dust over twenty microns in size. It can be a low-maintenance dust collecting device without needing compressed air for cleaning.
The device applies a pre-filter system to reduce the dust loading to be sent to cartridge dust collectors and baghouse. This system can reduce servicing and maintenance costs because the pre-cleaner can save tear and wear on the cleaning system and filters.
These are features of cyclone dust collector.
The following industries use the cyclone dust collectors
Parts of cyclone dust collector
The efficiency gauge is the indicator to know when your filters need to be replaced or cleaned. It is a real-time visual performance on how much pressure is backed up behind the filters.
The gauge displays a static pressure reading. It is attached to up to eight feet away from the filter plenum.
This action can keep the dust collector unit running at peak efficiency.
The HEPA media can capture as small as 0.3 microns in size and with a filtration efficiency of capturing 99.97% of particles. These filters are made from high-efficiency G.E. certified H12HEPA Media or MERV16±.
They come with non-stick PTFE coating (allow for easy and quick dust release) and wide-spaced pleating. The best thing is that an accredited 3rd party independently tests these filters.
These are economic filters that capture 99% of air particles from 0.2 to 2.0 microns (µm) in size at 11 FPM. The filters are made from Izumi Axtar spun-bond polyester media or C-Rated.
They also come with wide-spaced pleating and non-stick PTFE coating. An accredited 3rd party independently tests them.
Plenum kits are suitable for shops with dust collector within the shop. They are customized for each system to maximize filtration area to deliver a clean, healthy, and safe work environment.
This is an acoustic foam that makes the air vibration wet within the filter. The sound filter is the internal silencers that can reduce the perceived noise level by nearly 25%.
You can control a cyclone dust collector with these magnetic starters and remote start and stop stations.
Cartridges and pleated bags
It is recommended to replace cyclone dust collector cartridges to continue the efficiency and performance of the system. These cartridges and pleated bag style dust collectors are designed for vertical and horizontal mount styles that meet lengths and diameters.
Hopper level instruments and flow aids
Flow aids and hopper instrumentation are vital components that help in discharging dust from the dust collector hoppers. Several flow aids are available to solve stubborn or bridging hopper flow problems. Flow aids, similar to electric or pneumatic vibrators, fluidizing air pads, air sweeps, and sonic horns, work to resolve hopper flow issues.
What to consider when purchasing cyclone dust collector?
This refers to the container’s size, which collects more massive dust and debris. Consider getting a cyclone dust collector unit with a more prominent drum to reduce the amount of time emptying it because it takes longer to fill up.
A large drum will be cumbersome and can be difficult to dispose of the waste. You can consider the 30 gallons drum capacity or for 50 or more gallons, as you wish.
You have to consider the size of your workshop. It is regarding the amount of space occupied by the cyclone dust collector.
The consideration also regarding the ability to tackle the volume of dust collector machine that the workshop produces. A large workshop must be served with a large dust collector to collect dust well for the entire space and be free from dust accumulation.
The size of the motor can conclude the power and performance of a dust collector. The size is a vital factor in collecting dust with more efficiency and power.
A dust collector 1 HP motor will not be enough for large workshops. High motor power is needed. The minimum capacity is 1.5 HP motors.
In any room or facility, debris and dust collection efficiency are closely related to the airborne particles’ size. Consider the size of dust in the facility or plant, or factory before purchasing a dust collector.
Cyclone dust collectors are best when eliminating over ten to twenty microns in diameter. Two hundred mesh particles, a standalone cyclone dust collector, is suitable.
A cyclone dust collector can become pre-cleaner for cartridge collectors and baghouses by reducing the pre-filtering coarser material and dust load for particles smaller than ten microns in diameter.
The health benefits you will get from a dust collector is removing dust or debris in the workshop or workplace. Debris and dust in the air can cause many health hazards to the people exposed to them.
The content of dust could be minerals, metals, wood, and silica, that can lead to cancers, allergic reaction, respiratory issues, and poisoning. If you have the budget to purchase a cyclone dust collector, you are improving the conditions for people.
The suction capacity of a cyclone dust collector depends on its pipe’s diameter and power rating. The suction capacity is given in Cubic Feet per Minute or CFM. The higher the value meaning more airflow per minute.
You require a dust collector that can match that device’s dust production.
You can choose between 350 to 500 CFM. A cyclone dust collector with 1,000 or less CFM can serve small shops. For a large shop, choose the 1,500 to 2,000 CFM.
Top 14 cyclone dust collector comparison chart
5 best cyclone dust collector
1. Jet JCDC-1.5 1.5 Hp Cyclone Dust Collector
This Jet JCDC-1.5 1.5 Hp Cyclone Dust Collector is an effective duct collector unit with a directly-mounted filter. With a directly-mounted filter, it will remove the deficiencies in the flex hosing and bends.
The two-stage mechanism can capture most of the debris and dust particles. It can catch particles of 1 μm or less.
It is equipped with a twenty-gallon drum that can collect the larger debris. You can empty them with the independent caster, and the levers are easy to use.
2. Grizzly Industrial G0637-7-1/2 HP 3-Phase Cyclone Dust Collector
If you have shapers, router tables, and sanders in the workshop, this machine is suitable for collecting dust.
This Grizzly cyclone dust collector is suitable for medium to large shops that have numerous machines running simultaneously. It is equipped with a 10-inch intake hole and can make 3,468 CFM of suction.
The machine features 220 volts or 440 Volt 3-phase system 7.5 HP. There are an 18-inch impeller and 261 square feet of filter surface area.
The body features 26 gauge steel, and the stand features 13 gauge steel. There are two 55-gallons drums for a total capacity of 110 gallons.
3. Baileigh DC-1450C Cyclone Dust Collector
The Baileigh DC-1450C is an efficient cyclone dust collection machine designed for a quiet and hassle-free operation. The power of this machine can serve as much as five machines in a workshop.
You will not encounter any trouble when the dust collector works eight hours continuously. The device can prevent any buildups with its smart filters.
It is also equipped with remote control for easy operation.
4. Oneida Mini Gorilla Cyclone Dust Collector
This Oneida Mini Gorilla is a cyclone dust collector that provides a high-efficiency separation of up to 99%. The unit is equipped with a HEPA filter media that can filter up to 0.3 microns of dust and rated as 99.97% efficient.
It comes with a 600-CFM suction capacity. This product is an excellent choice for a small shop, and it can operate the top quality dust collectors you can get.
The cyclone dust collector machine combines the performance and quality of a dust collection system for individual home units or commercial use. It features materials that are industrial-grade materials to last a lifetime.
This cyclone dust collector is a portable system that is easy to empty and clean. The machine is recommended for tools with 4-inch to 6-inch dust collection ports, such as belt sanders, drum sanders, disc sanders, lathes, jointers, shapers, planers, table saws, and router tables!
Your safety, health, and quality of your work can perform well at all times when the device is working. Its waste container is a positively reinforced, lightweight, and 22-gallon drum with non-marking casters.
They are easy to empty and detach.
5. Clear Vue Cyclone Dust Collector CV1800LH
This Clear Vue Cyclone machine is made using a polycarbonate material. The device does not have a filter cleaner and a bin.
The machine delivers a 1,442 CFM to filter dust particles down to 0.5 microns. With the figures, this unit provides nothing but efficiency while in operation.
It stands tall at 96 inches installed and provides a 6-inch inlet. The product comes with a 1-year manufacturer warranty from Leeson. Its motor is a 5-HP motor.
Why do you need a cyclone dust collector?
Dust collectors are needed in woodworking or other facilities because of the machines’ operation that causes dust and other problems. Debris, fine dust, or angel hair should be removed before getting into a human lung.
Adding cyclone dust collectors supplement the performance of dust-filtering screens, and they can improve dust collection efficiency and help reduce overall maintenance requirements.
Benefits of cyclone dust collector
Cyclone dust collectors do not use expensive filters. A cyclone dust collectors use centrifugal force to remove dust and debris from the airstream.
If there are high levels of dust, contaminants, and airborne irritants, these machines are an excellent choice. Because the device uses the two-stage dust collectors system, it is considered safe to use.
Cleaning the baghouse or filters in industrial workplaces is not an easy task. Filters or baghouses are supposed to be taken to isolated areas for cleaning.
The costs of filter replacements are high, by using a cyclone dust collector is an economical option because of the low maintenance.